Bio-Fusion Customisable Orthotics

If you are a clinic or Physio - please contact us for Trade pricing.

Bio-Fusion is the latest evolution to the Bio family, designed to provide exceptional
support and adaptability for modern biomechanical control. Crafted from premium quality TPU. Bio-Fusion offers outstanding durability, flexibility, and resilience. This innovative material ensures optimal performance while maintaining a lightweight,
slender profile.

Bio-Fusion features an integrated 4 or 6 degree medial rearfoot post whilst maintaining
a low bulk design with a slim profile heel cup. Therefore providing tailored solutions
for varying clinical needs. It comes complete with both a full-length top cover and a
3/4-length top cover, offering versatility to suit different preferences and applications.
Customisation is effortless with Bio-Fusion. It can be easily adapted chairside through
heat moulding, grinding, and the use of FREE self-adhesive components, ensuring a
perfect fit for every patient.
Discover the next level of biomechanical precision with Bio-Fusion – where innovation
meets adaptability.

FUSION VARIATIONS AVAILABLE

Option 1: 4 Degree Medial Rearfoot
Ideal for mild biomechanical corrections.

Option 2: 6 Degree Medial Rearfoot
Ideal for patients requiring additional support to control pronation

Features:
Better shoe fit
Increased durability
Not reliant on shoe shank
Improved biomechanical control
Slim and easier to fit
Greater patient comfort and compliance
Easily adaptable
Heat mouldable

Patient Requirements

INDIVIDUALS WITH PRONATION
The 4° and 6° medial rearfoot posts help to reduce tissue stress and control pronation
- 4° Option: Suitable for mild biomechanical corrections.
- 6° Option: ideal for patients requiring additional support to control pronation.

PATIENTS WITH HEEL AND ARCH PAIN
Conditions like plantar fasciitis or posterior tibial tendon dysfunction can be alleviated
by choosing the appropriate degree of rearfoot control for optimal support and pain relief.

ACTIVE INDIVIDUALS OR ATHLETES
The shock-absorbing properties of TPU make Bio-Fusion an excellent choice for those
engaging in high-impact activities, helping to reduce tissue forces and improving comfort during movement
- 4° Option: For moderate stability during casual or low-impact activities.
- 6° Option: For dynamic support during high-impact or intensive sports activities.

THOSE NEEDING GAIT CORRECTION
The additional components allow clinicians to fine-tune corrections for individuals with
gait abnormalities, ensuring a more natural and efficient gait.

BENEFITS & ADVANTAGES OF TPU:

SUPERIOR FLEXIBILITY & ELASTICITY:
- TPU offers excellent elasticity, allowing it to return to its original shape after deformation.
- Enhances shock absorption, providing better comfort and performance from heel to toe.

DURABILITY & ABRASION RESISTANCE:
- Highly resistant to wear and cracking, even under repeated stress.
- Ensures a longer lifespan for orthotic devices subjected to daily use.

ENHANCED COMFORT AND ADAPTABILITY:
- Lightweight and flexible compared to many other materials.
- Adapts better to subtle variations in foot shape, improving fit and reducing discomfort.

THERMAL FORMABILITY:
- Easily heat moulded and can be remoulded multiple times without significant degradation.
- Allows for repeated adjustments, ideal for evolving orthotic needs.

ENVIRONMENTAL SUSTAINABILITY:
- Largely recyclable and biodegradable, reducing environmental impact at the end
 of its lifecycle.

VERSATILITY IN DESIGN:
- Suitable for creating both flexible and semi-rigid orthotics, catering to various patient needs.

IMPROVED PERFORMANCE:
- Combines lightweight properties with enhanced cushioning, contributing to better patient mobility and reduced fatigue.

Orthotic Sizes: XS / S / M / L / XL
UK: 3-4.5 / 5-6.5 / 7-8.5 / 9-10.5 / 11-12.5
EU: 36.5-38 / 38.5-40 / 40.5-42 / 42.5-44 / 44.5-46
US: 5.5-7 / 7.5-9 / 9.5-11 / 11.5-13 / 13.5-15

COMPONENT KIT INCLUDES:

All Bio Fusion orthotics come with the following useful additions enabling you to tailor the device to your patient’s needs:
2 x 2°, 4° and 6° Rearfoot Wedges
2 x 5mm Heel Lifts
2 x Heel Cushions
2 x Full & 3/4 Length EVA Top Covers